Shampoo Filling Machine is designed for precise, efficient, and drip-free filling of viscous liquids like shampoo, conditioner, and other personal care products. With customizable nozzles, anti-foam systems, and compatibility with various bottle types, our machines ensure consistent quality for both low and high-volume production lines.
What filling accuracy and tolerance can I expect?
Our servo‑driven piston filling systems deliver exceptional precision—typically ±0.5 % to ±1 %—ensuring consistent volume even with varying bottle sizes and viscosities.
Gear‑pump and piston options both maintain tight tolerances, ideal for minimizing waste and maintaining customer trust.
How many bottles per hour can it handle?
Depending on the model and fill volume, typical output ranges from 15 to 50 bottles per minute, meaning up to 3,000 bottles per hour on high‑speed 8‑head lines.
Lower‑head or L‑type models can manage 900–2,100 BPH with ease, perfect for moderate‑volume production.
Can it handle different bottle shapes and sizes?
Absolutely. Our machines adapt easily to round, square, octagonal, and custom‑shaped containers. With quick-change nozzles and adjustable guides, setups can accommodate volumes from 50 ml up to 5 L, across sizes 20–150 mm Ø and 30–320 mm height.
Does the machine prevent foaming or dripping?
Yes. Models equipped with submersible nozzles enable equal‑level filling to eliminate foam formation, while anti‑drip and vacuum‑suction mechanisms stop leaks and ensure clean, drip‑free fills.
For thicker shampoos, gear‑pump units allow gentle filling to maintain product integrity.
Which filling technologies are available?
We offer three proven systems:
- Servo‑piston pumps: Provide high‑precision dosing (±0.5–1 %) and adjustable speed—ideal for thin to thick liquids.
- Gear pumps: Excellent for viscous, high‑viscosity formulas—they deliver smooth flow and self‑priming performance.
- Peristaltic (hose) pumps: Available on stick-pack and sachet machines—great for foamy or delicate shampoos, with easy tube replacement and zero contamination risk.
Why Choose Our Shampoo Filling Machines?
- High flexibility – Quickly adapt to different bottle sizes, fill volumes, and product viscosities thanks to soft-touch PLC/HMI controls, recipe saving, and modular design.
- Hygienic design – All contact parts are food/medical‑grade SUS304 or 316L stainless steel, with fully enclosed frames and plexiglass protection to ensure sterile operations.
- Smart automation – Features such as auto bottle detection, cap torque control, weight verification, vacuum-level filling, and PLC logic streamline production and reduce manual tasks.
- Low energy & noise – Servo‑driven systems and sealed gear pumps run quietly (<40 dB) and minimize air consumption and wear .
- Scalable output – Choose from single‑head units for specialty batches, up to multi‑head (4, 6, 8, 10, 12+) high‑speed lines to match growing demand.
- Total line integration – Our systems can seamlessly incorporate automatic bottle feeding, capping, labeling, coding, weight checking, and shrink-wrapping—delivering end‑to‑end ready lines.
Final Thoughts
Whether you’re running a small batch line or a high‑capacity production plant, our Shampoo Filling Machine portfolio offers precision, reliability, and hygienic performance. With your choice of piston, gear, or peristaltic pumps, and scalable automation, these machines minimize waste, maximize efficiency, and maintain product integrity.
Let us help you select the ideal configuration tailored to your shampoo viscosity, bottle format, production volume, and integration needs. Contact us today with your product specs and desired output, and upgrade your filling line with confidence.
