Popcorn Packing Machine is designed for accurate packaging of buttered, caramel, cheese, or kettle-style popcorn into pillow bag, stand-up pouch, zipper bag or even bottles and jars. Designed to work with both volumetric and multi-head weighing systems, it can achieve filling, sealing and capping at high speeds at weights between 20g and 10kg. GREAT FOR: Ideal for use with flexible bags or containers, this machine provides clean, consistent filling and preserves popcorn texture and freshness

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Does it work with sticky, coated popcorn without clogging or jamming?

Do our Popcorn Packing Machines suit caramel/butter/cheese-type coated popcorn snacks? Yes, our Popcorn Packing Machines are capable of coating a wide range of foods, including sticky, salty, and even dry non-sticky items like tamarind paste, candies, and marshmallows. Food-contact surfaces are made of stainless steel with no-stick polished finishes. Higher in viscosity or sugar-coated popcorn and it becomes highly beneficial to run a rotary doypack machine or horizontal doypack machine – with open-mouth premade pouches, you significantly reduce the internal stick and thereby the number of jams during print changeover. Servo-Driven Vibration and Double-Belt Film Pulling. In vertical machine operations, servo-driven vibration and double-belt film pulling keep the charge/filling process smooth and free of jams, even with irregular or clumpy loads.

Is the system nitrogen flushing for longer shelf life of popcorn?

Absolutely. Irrespective of whether you are using the vertical form-fill-seal (VFFS) or doypack packaging, we can make our systems nitrogen flushing capable to remove oxygen content before sealing. It is important to maintain texture, flavor, and shelf life (particularly with popcorn that has real butter or oil-based coatings). Rotary doypack machines can be equipped with a gas flushing station and the vertical packing lines, moreover, with gas injection just after weighing and before sealing. This is what makes our systems perfect for commercial snack brands requiring an extended shelf life without the use of artificial preservatives.

What kind of popcorn scale do you use for non-uniform / Hulless puffy pieces?

And this is where Landpack machines shine. Popcorn is so variable in shape and density. That’s part of why our systems frequently employ multi-head weighers — 2, 4, 10, even 14 heads — able to determine on the fly the perfect combination of weights. These weighers are suitable for use with any vertical packing machine, bottle filling line and all doypack machines. On premium packaging formats such as doypacks or sachets or in this case bottled popcorn, this accuracy guarantees you deliver consistent weight in every pack without overfilling, reducing giveaway and maximizing your profit.

What is the difference between vertical packing and bottle filling for popcorn in your equipment?

Vertical form fill sealing machine (VFFS) with film control by servo driven. The VFFS servo packing system is designed to form a bag, filling it with the product and sealing it, making a production line of small size, easy to operate, clean and adjust. They work best in high-speed applications and flexible formats, such as single-serve or economy-sized packs. These can pack up to 50 bags per minute and are compatible with volumetric cups or multi-head weighers.

Bottle filling lines are suitable for rigid packaging like Plastic Jars, Tins or bottles commonly used with retail packs or gift packs. These lines consist of automatic bottle unscramblers, weigh and fill stations, capping machines and labeling. They work well for popcorn brands that aim for a premium shelf presence or long-term storage.

What are doypack machine, rotary doypack machine and horizontal doypack machine in popcorn packaging?

Doypacks are gaining popularity for popcorn (stand-up pouches with/without zippers). With his opinion of them beyond praise, brands are clamoring to get their hands on this gem that has enough room to create brand presence, re-sealability on the shelves and shelf life stability. Our rotary doypack machines are designed for premade pouches, accomplishing pouch feeding, pouch opening, filling, nitrogen injection, date coding, as well as bag sealing and bag discharging from the rotary cycle. This is perfect application up to high speed for high value product making.

The horizontal doypack machine is a machine that performs bag feeding, filling, sealing and output. It is the second choice of packaging machine for many popcorn manufacturers.

Whether 20g snack packs or 1kg of bulk family-size resealable bags, our doypack machine solutions are extremely versatile, particularly for 'difficult' or value-added types of popcorn.

Conclusion

Landpack's Popcorn Packing Machines aren't one size fits all—they're an entire range of customizable solutions for your popcorn production line. From VFFS machines for high volume store bags, to bottle filling lines for rigid containers to rotary and horizontal doypack machines for premium, resealable formats, we have the complete toolbox to scale your volume while retaining product integrity.
Whether your priority is preventing jams from sticky coatings, ensuring freshness through nitrogen flushing, or delivering perfect fill weights every time - Landpack gives you the confidence to pop, pack, and profit.

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